Forged & Machined components

Forged Bars

OneKaizen supplies open-die forged round bars from Ø 250 to 1,030 mm and square bars from 280 to 800 mm, in lengths of 2–10 m. Material is forged and heat treated by our partner forges and ships with a mill certificate.

  • Round Ø 250–1,030 mm
  • Square 280–800 mm
  • Lengths 2–10 m
  • Open-die forged
  • Carbon · alloy · tool · stainless

SUPPLY SPECIFICATION

What We Supply

Sizes, grades, mills and tolerances for our forged bars range.

Forged Bars supply specification
SizesGrade familiesMake / millToleranceTesting
  • RoundØ 250–1,030 mm
  • Square280–800 mm
  • Length2–10 m
  • Carbon SteelEN8, SAE 1015, SAE 1045
  • Case-Hardening SteelSAE 8620, 16MnCr5, 20MnCr5
  • Through-Hardening Alloy SteelEN19, EN24, SAE 4130
  • Bearing SteelEN31, 100CrMo7-3, 100CrMnSi6-4
  • Nitriding SteelEN40C, EN40B, EN41B
  • Tool SteelD2, OHNS / O1, H13
  • See all 171 grades
We source from ABS and Parbhat Heavy Forge, through our partner forge network. As forged, with machining allowance to your drawing Mill test certificate · Chemistry · Mechanical tests · Ultrasonic testing on request

Processing We Do on Forged Bars

All forging and forge heat treatment runs through our partner forges. We source, specify, inspect and deliver, and cut to length where needed.

Processing options for Forged Bars
Processing routeTypical scopeOutput / control
Open-die forging (partner forges)Round, square and custom sectionsReduction · dimensions
Heat treatment (partner forges)Annealed · normalised · Q&THardness · mechanical properties
Rough machining (partner forges)Turned or milled to allowanceDiameter · allowance
Inspection (quality team)Drawing and order standardDimensions · UT · certificate

How We Supply Forged Bars

  1. 1

    Define the part

    We take your grade, section, condition and drawing and choose the forge that fits.

    Sourcing team
  2. 2

    Cast and forge

    The forge casts the ingot and forges it to size in an open die.

    Partner forge
  3. 3

    Heat treat

    The bar is annealed, normalised or quenched and tempered to your condition.

    Partner forge
  4. 4

    Machine to allowance

    Surfaces are turned where your drawing needs a machined bar.

    Partner forge
  5. 5

    Inspect

    Dimensions, chemistry, mechanical tests and UT checked against the certificate.

    Quality team
  6. 6

    Pack and deliver

    Heavy bars are blocked, tagged and shipped to your plant by road, or by sea for export.

    Supply chain team

Quality, Packing and Delivery

Quality

Mill test certificates with heat-number traceability. Chemistry, mechanical tests and ultrasonic testing per your order standard.

Packing

Individually blocked and tagged with grade, size and heat number, oiled against rust.

Delivery

To your plant anywhere in India by road. Export packing and documents for buyers abroad.

Applications

  • Large shafts and rotors
  • Rolls
  • Heavy gear blanks
  • Rings and discs
  • Press and mould blocks
  • Oil and gas components

QUICK QUOTE

Get a Price for Forged Bars

A short form, under a minute. The OneKaizen sales team replies with price, mill and delivery date.

Drawings, processing or delivery dates? Use the detailed RFQ

Forged Bars Questions

What is a forged bar?

A forged bar is shaped by pressing or hammering hot steel in an open die. It has a finer grain and a sounder core than a rolled bar of the same size.

What sizes of forged bars do you supply?

Round bars from Ø 250 to 1,030 mm and square bars from 280 to 800 mm, in lengths of 2–10 m.

When should I choose forged bar over rolled bar?

Choose forged bar above about Ø 350 mm, where rolled bar stops, or where you need a sound core and better toughness.

Which grades do you supply as forged bar?

EN8, EN9, EN19, EN24, EN36, 20MnCr5 and EN31, plus tool and stainless grades. Search the catalogue for more.

Is EN24 available as a forged bar?

Yes. EN24 is supplied forged and normalised or quenched and tempered, for heavy shafts and gears.

Do forged bars come with ultrasonic test reports?

Yes. UT to your standard is available, along with the mill test certificate.

Do you deliver forged bars across India?

Yes. OneKaizen delivers to plants across India, including Pune, Chennai, Vadodara and Delhi NCR, and exports to buyers abroad.

Can I order forged bars rough machined?

Yes. OneKaizen's partner forges turn bars to your drawing allowance, so you receive them ready for finish machining.

Sizes, grades and tolerances above are our standard range. Other sizes and grades are available on request. Final values are confirmed against the order standard and mill certificate.

ACROSS INDIA AND WORLDWIDE

Where We Supply Forged Bars

OneKaizen delivers to manufacturers across India, from the auto clusters of Pune, Chakan and Chennai to the forging belt of Rajkot and the fastener hubs around Ludhiana and Chandigarh. Partners abroad source Indian-made steel and special grades through us.

Our teams in India
  • PuneHead office
  • ChakanProcessing facility
  • MumbaiOffice
  • ChennaiRegional team
  • BengaluruRegional team
  • RajkotRegional team
  • ChandigarhRegional team
  • FaridabadOffice
Outside India
  • Italy
  • Spain
  • Turkey
  • South Korea
  • Japan
  • United Kingdom
  • Canada
  • United States
  • United Arab Emirates
  • China
  • Mauritius

RELATED MATERIALS

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